사출 성형 기계 is 하나 의 the 공통 사용 장비 in the 플라스틱 가공 산업, to do a 좋은 작업 in the 결함 관리 and 예방 of 사출 성형 기계, 우리 반드시 파악 the 원인 의 사출 성형 기계 실패, 축적 데이터 및 데이터 의 빈번한 실패 및 전형적인 실패, 캐리 아웃 실패 분석, 지불 주의 에 the 연구 의 실패 법칙 및 실패 메커니즘, 및 강화 매일 유지 보수 % 2c 검사 및 수리 전. 그래서 무엇 무엇 예방 조치 감소 사출 성형 기계 실패 % 3f
1. Do a good job in 홍보 and education, so that operators and maintenance workers consciously record, count and analyze the faults of injection molding machines, and put forward reasonable suggestions.
2. 밀접하게 결합 실제 사출 성형 생산 및 특성 의 사출 성형 기계, 및 나누기 사출 성형 기계 into three categories: A, B and C, so as to determine the focus of fault management.
3. 사용 모니터링 기기 to 모니터 키 부품 의 키 사출 성형 기계 in a 계획 매너, and find the signs of failure and deterioration information in time. Generally, the injection molding machine should also carry out daily spot checks, patrol inspections, regular inspections (포함 정확도 검사), 온전 state inspections, etc. , through human senses and general testing tools, focusing on mastering the technical status and abnormal phenomena of parts that are prone to failure. At the same time, it is necessary to formulate inspection standards to determine the boundaries of normal, abnormal and faulty injection molding machines.
4. 나르기 밖으로 실패 분석 and train injection molding machine maintenance workers to master failure analysis methods.
5. 결함 기록 is the 기본 데이터 for the fault 관리 의 사출 성형 기계, and it is the original basis for fault analysis and processing, and the record must be complete and correct. 후 사출 성형 기계 유지보수 작업자 운반 아웃 현장 검사 및 결함 수리, 그들 해야 한다 채우기 안으로 신중하게 일치 에 the 내용 의 the "사출 성형 기계 결함 수리 형태", 및 the 작업장 역학 shall 통계적으로 분석 및 submit to the 사출 성형 기계 관리 감독자 on a 월간 기초.
6. In addition to grasping the fault situation on a daily basis, the workshop injection molding machine maintenance staff should collect the "fault repair order" and maintenance records on a monthly basis. Through the statistics, collation and analysis of fault data, the failure frequency and average failure interval of various injection molding machines are calculated, the failure dynamics and key failure causes of a single injection molding machine are analyzed, and the occurrence law of faults is found out, so as to highlight the key points and take countermeasures, and the fault information is sorted out and analyzed and fed back to the planning department, so as to arrange preventive repair or improvement measures plan, and can also be used as the basis for modifying the regular inspection interval, inspection content and standards. According to the statistical data, statistical analysis charts can be drawn, such as the dynamic statistical analysis table of a single injection molding machine failure is an effective method for the maintenance team to visually manage the fault and others, which is not only convenient for managers and maintenance workers to grasp the failure of various types of injection molding machines in a timely manner, but also has a clear goal when determining the maintenance countermeasures.
7. Through the daily inspection of the injection molding machine maintenance workers and the status inspection of the injection molding machine, the status information and fault signs obtained, as well as the relevant records and analysis data, the workshop injection molding machine maintenance personnel or repair team leader will arrange daily maintenance in time for the existence of various types of injection molding machines, make full use of the production gap time or holidays, and prevent it in advance to control and reduce the occurrence of failures. For some fault signs and hidden dangers, if the daily maintenance is not affordable, it will be fed back to the planning department to arrange planned repair.
As the core production technology for the production of plastic products, injection molding machines have been widely used in production and life, and play an incrementreasingly important role in transportation, building materials, agriculture, catering, medical and health, national defense construction and other fields.
